Safety Mod + Pro Version – CR10 Smart Safety Fix



Transcript

Hello everybody and welcome to another video tutorial. Today we’ll be addressing an issue which is quite common among budget friendly printers and isn’t discussed all that much. The CR10 Smart like many other 3d printers in the market today, have tinned wired connections at their terminals, so today we’ll be replacing those with ferrules. As always, what you see here represents my own opinions, and undertake this at your own risk. I’m in no way responsible if any damages that may occur.

Now, there’s a couple of reason why you might want to change the main power connections to ferrules, however the main one is for safety. Not having ferrules means that maintenance will generally be more difficult since you’ll have to deal with the wires unravelling when being placed inside the terminals. Tinned one’s on the other hand can make the strands more susceptible to vibration, loosing and corrosion, all of which are to be avoided when it comes to the main power connections. So for this reason we’ll be taking a closer look at how to replace the those connections on the CR10 Smart by Creality.

The CR10 Smart is designed with a Creality Wifi Box within, and for this reason there are a couple of additional terminals that need to be updated. Unlike the CR10 V3, the electrical components are within the base of the machine, therefore we’ll need to open this up in order to get access to the electronics. With the base open, we can already see some terminals on the main motherboard. As you can see from this diagram, we’ll need to replace the ones in these two locations. Like most budget machines on the market today, this FDM printer has tinned wires at the main power and hotbed output. The second set of terminals comes from the connection hub, which allows the connection between the motherboard and the internal Wi-Fi box components.

To make things easier to keep track of, we’ll only remove one wire at a time by unscrewing the screw at the top of the terminal. With wire cutters, you’ll remove the part that tinned before beginning to prep the wire for the ferrule. In order to have proper contact with the ferrule, well need to strip the tip of the wire by using one of the two methods. If you have wires strippers, you can use those to strip the wire connection, if you don’t, you can use your wire cutter to do the same thing by gently adding pressure until you’ve cut through the outer protective layer. You’ll then be able to remove the coating by holding the cutter’s partially open while pulling that part away. When choosing a ferrule, you want to choose one that just barely fits onto the wire to help ensure a proper connection when crimped. By making sure to twist the wires first, you’ll have an easier time inserting them into the ferrules. If you have a ferrule crimping tool, you can use that to crimp the connection, if not you can use a pair of pliers’ to do the same thing. Always test the connection before putting it back into the terminal.

In the end, you should only have to replace 6 wire connections at 3 different terminals. By only disconnecting one connection at a time, you’ll be able to keep track of what connections need to be changed next. This is the method I generally recommend so that you don’t end up mixing your connections. When you re-attach the connection, make sure to double-check that it’s properly secured before moving on to the next one. Once you’ve finished upgrading the terminal connections, you can then put back together the machine and do a quick test print to make sure everything is working correctly.

I hope this video has helped some of you out and if there’s a video you’d like to suggest, please leave a comment down below. I hope you guys enjoyed this video and I hope to see you guys soon.